// prototyping & low volume

Sheet metal prototypes and low-volume parts, made fast

Prove it in metal, fast. A drawing tells you a lot, but a real part tells you everything. We turn one-off and low-volume prototypes around quickly, laser cut, folded and welded in the same metal you'll use in production, so you can check fit, form and function before committing to tooling or a full run.

one-off partsfast turnarounditerate cheaplyproduction-ready path

Why laser is made for prototyping

Because parts are cut straight from your CAD geometry, there's no tooling to pay for and no minimum quantity. That makes it cheap to change a hole position, tweak a flange or try two versions side by side, then cut the next revision the same day you decide.

And because we prototype in the same materials and on the same kit we use for production, the jump from a proven prototype to a batch is a straight line, with no surprises when you scale.

What we prototype

Brackets, mounts & fixtures to check fit on real assemblies.
Enclosures, panels & chassis folded and welded to confirm form.
Concept & appearance models for design reviews and pitches.
Jigs & test rigs for your own production line.
Pre-production samples to sign off before a batch.

From a single flat part to a small welded assembly, in steel, stainless, aluminium or brass.

Close view of the fibre laser cutting a sheet-metal component
Fast prototypinglaser cutting produces
Close-cropped rows of accurately laser-cut steel profiles
Prove the formwide variety of tooling for complex sheet metal parts

Materials & finishes

Mild steel, stainless 304/316, aluminium and brass, cut up to 20mm on our fibre laser from stock or your own material. We can leave prototypes raw for quick iteration, or finish them properly (powder coated, brushed or grained) when you need a sample that looks like the final part.

Maximum sheet size 3000 × 1500mm. See our materials guide for grades and thicknesses.

Design-for-manufacture help

Bring us in early and our experienced technical team can help flag anything that could cause problems later: bend radii, minimum flange lengths, hole-to-edge distances, weld access and finishing allowances, so your prototype is already on a path to a clean, repeatable production part.

When you're ready to scale, the same files run straight into a batch or production run.

How it works

Built for quick iterations: send a file, get a part, refine, repeat.

1

Send your file

A DXF or DWG for flat parts, STEP for folded or 3D work, or a dimensioned sketch: whatever stage your design is at.

2

Fast, accurate quote

Bespoke quoting and production software helps us respond quickly with a clear price and short lead time.

3

Cut & fabricate

Your part is laser cut, press-brake formed, fitted with any inserts, welded and finished, then checked against the drawing.

4

Refine or scale

Test it, tweak the file and re-cut, or give the word and we'll run the proven design as a production batch.

Repeat-production sheet-metal components made at Hurstbourne Forge
Part blanks ready for folding a production run

Quote my prototype

Send your file or sketch and tell us how soon you need it. We'll come back with a price and a turnaround, and flag anything worth changing before we cut.

We deliver across Hampshire, Wiltshire, Berkshire and Dorset, and nationwide by parcel and pallet.

Or call 01264 527 017